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Akona Engineering Pvt. Ltd
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Akona Engineering Pvt. Ltd
Akona Engineering Pvt. Ltd

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Hot Mix Plant


DRUM MIX TYPE PLANT MODEL "AKONA" DM-60 CAPACITY 90-120 TPH:

Drum complete flight, bitumen and fines, Piping, Sprocket drive Motor , frame Mounted Exhaust fan, electric motor frame mounted chamber at discharge end of drum has a special configuration to remove dust particles from the exhaust gas . Dryer unit burner capable of heating the aggregate to required temperature without any unburnt fuel or carbon residue on the aggregate and to reduce the moisture content of the aggregate to the specified minimum The plant will be fitted with Suitable type of thermometric instrument at a appropriate Places so as to indicate the temperature of exhaust gases, bitumen and mix
Electrical control panel constructed with custom built PLC model Genius of Sprint make having following features :

Hot Mix Plant
Hot Mix Plant

Technical Features :
  1. Panel with safety interlocks, overload relays for motor protection, Single phase preventer, Isolation transformer to protect PLC and MIMIC for easy operation and monitor.
  2. On line cycle data printing facility.
  3. Weight indicator for each aggregate, Cement, Water and Admix
  4. Interactive MMI for operation execution and data entry
  5. Optional Auto material and cycle correction, aggregate inching facility for better accuracy
  6. Optional Data logging facility
  7. Optional PC interface for cycle execution and data storage
  8. SCADA Based system. Optional
  9. User friendly computer software. - Optional
  10. MIMIC design for easy panel operation
  11. Management useful report printing
  12. Web base reporting system. Optional
  13. SMS, E-mailing and web reporting - Optional


EXHAUSTER:

Exhauster: 16500 CFM
Exhauster Motor: 40 HP AC

SINGLE DECK VIBRATORY SCREEN:
Provided between the gathering and the slinger conveyor for the removal of the oversize material

SLINGER CONVEYOR:

Charging conveyor to be used with cold aggregate feeder equipped with a Load cell for continuously monitoring the weight of the aggregate in TPH.

BURNER:

Drum mix Burner Package including high Pressure jet burner with fan motor and fuel coil pump with a electric preheated with auto on off control.

MINERAL FILLER AND DUST CONVEYING SYSTEM (OPTIONAL):

fabricated steel Plate with loading doors with pneumatic dust and filler conveying system rotary valve with electric motor adaptor chute with fines piping back to drum Mixer, Compressor with electric motor.

AGGREGATE FEEDER :

Stationery cold aggregate feeder. Four bin cold aggregate unit includes-gathering conveyor driven by a AC motor. Auxillary conveyor under each bin are driven by variable speed drive and fitted with adjustable quadrant gates.

BITUMEN STORAGE TANK :

Single compartment fitted with internal heat transfer coils. Fully insulated with 2" thick mattress glass wool with vent. Pipe, two fill return connection draw of connection and drain.
Complete with dial type thermometer, manhole and Interior access ladder, socket for thermostat insertion Exterior access ladder to tank top with Walk way and handrails.

LOAD OUT CONVEYOR :

Truck loading will be by an inclined load out conveyor with heat resistant belting equipped with a GOB hopper with hydraulically operated cam shell gate to provide surge capacity when changing Trucks and controls segregation in the mix.

CONTROL CABIN :

Centralized, Insulated control cabin (without Air Conditioner & Service Cables) with all control of plant.

Hot Mix Plant
Hot Mix Plant
Bin feeder
Thermo Drum Unit
Storage Capacity
Capacity
32 : 40 : 52 Tons
30/45 : 40/60 : 60/90 : 90/120 : T hr.





Fuel Tank   Asphalt Tank
Fuel Tank
 
Asphalt Tank
Akona Engineering Pvt. Ltd
Fuel Tank
Asphalt Tank
Storage Capacity
Storage Capacity
4000 Ltrs.
15 : 20 : 25 : 50 Tons




Detailed Data :
Technical Specification :
Capacity 90-120 TPH Of Dryer
Diameter 1800 mm
Conveyor Belt 600 mm
Slinger Motor 5.0 HP AC
Reduction Gear 5: 1 D- Type
Model/Type DM-120


ASPHALT DRUM MIX PLANT

Detailed Data :
Model DM-60 DM-90 DM-120 DM-150
Capacity Range (TPH) 45-60 60-90 90-120 120-150
DRYER
Length (M) 6.25 6.25 6.75 7.5
Diameter (M) 1.3 1.5 1.8 2.1
Burner Rating (Ltr/Hr.) 250 350 550 900
BIN FEEDER
No. Of Bins 4 4 4 4
Bin Capacity (MT) 8 10 12 15
Belt Feeder Width (mm) 500 500 500 500
Gathering Conveyor with (mm) 600 600 600 600
SLINGER CONVEYOR
Conveyor with (mm) 600 600 600 600
LOADOUT CONVEYOR
Conveyor With (mm) 600 600 600 600
Load Out Height (m) 3.2 3.2 3.2 3.2
Hopper Capacity (Kg.) 750 750 1000 2000
Power Requirements
Drum Drive (HP) 20 25 40 60
Exhauster (HP) 20 25 50 70
Bin Feeder Hopper (HP) 4x2 4x2 4x3 4x3
Gathering Conveyor (HP) 5 5 7.5 7.5
Slinger Conveyor (HP) 5 5 7.5 7.5
Vibratory Screen(HP) 1 1 2 2
Load out Conveyor (HP) 5 5 7.5 7.5
Hydraulic Power pack(HP) 3 3 5 5
Bitumen (Asphalt) Pump(HP) 3 3 2 5
Filler Unit
Rotary Valve (HP) 2 2 5 5
Blower (HP) 5 5 5 5
Dryer Automatic Burner
Fuel Pump (HP) 2 2 3 5
Blower (HP) 5 10 15 25
Hot Oil Pump (HP) 0.5 0.5 0.5 0.5
Bitumen Tank
Capacity (MT) 15 20 20 15x2
Fuel Tank
Capacity (Ltrs.) 5000 5000 5000 10000
TOTAL POWER REQUIRED HP HP HP HP


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